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Air and Fuel Air and Fuel Cooling Systems and Components

Wherli

3.5-Inch Intake Horn and Intercooler Pipe Kit

$590.00 $572.30 Save $17.70

SKU: HKWR-WCF100528-GRY

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In Stock
Ships by Aug 3
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30 Days Return
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Description

The Wehrli Custom Fabrication 3.5" High Flow Intake Horn & Intercooler Pipe Kit is designed to enhance airflow and performance for 2003-2007 5.9L Cummins engines. This kit directly replaces the less durable 3-inch plastic OEM intercooler pipe with a robust 3.5-inch, 14-gauge aluminum pipe. It also substitutes the restrictive OEM cast intake horn with a full mandrel-bent 3.5-inch elbow. The 3.5-inch elbow is mated to a CNC-machined aluminum mounting flange, ensuring optimal airflow into the cylinder head. This flange includes two 1/8" NPT ports for boost pressure readings or water methanol injection, and an 8mm threaded port for securing the OEM wire harness isolation clamp. Additionally, the intake horn features a threaded bung to securely mount the oil dipstick tube. Notably, no tuning is required, making it a direct bolt-on upgrade. For 2003-2004 models specifically, trimming of the plastic shroud over the throttle assembly is necessary due to the significantly larger size of the new intake horn and its smooth radius bends. This product cannot ship to California.

MIA's Description

The Wehrli Custom Fabrication Intake Horn and Intercooler Pipe Kit is a performance upgrade for 2003-2007 5.9L Cummins engines. This kit replaces the stock 3-inch plastic intercooler pipe with a 3.5-inch heavy-duty aluminum pipe and the factory intake horn with a mandrel-bent 3.5-inch elbow.

Fitment

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Specifications

BrandWherli
Part NumberHKWR-WCF100528-GRY
CategoryAir and Fuel

Buy with Confidence

Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

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