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Exhaust Exhaust Pipes, Systems and Components

Thermal

3-Inch Cat-Back Exhaust System

$2,100.00 $1,599.00 Save $501.00

SKU: B917-C917

In Stock
In Stock
Ships by Aug 5
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30 Days Return
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Description

The Thermal R&D 3" Cat-Back Exhaust System (B917-C917) is engineered to elevate the performance and sound of your 2020-2027 Ford Explorer ST. This full 3-inch front pipe back system is constructed from T304 mandrel-bent stainless steel for durability and corrosion resistance. A key feature of this exhaust system is Thermal R&D's True Helmholtz Technology. This proprietary design targets and neutralizes low-frequency exhaust tones that can cause cabin drone, resulting in a sound profile that is deep and aggressive under throttle, yet refined and comfortable during cruising. The system includes brushed finish rear Helmholtz Chambers and 4" dual angle cut polished tips that fit the OEM valance without the need for cutting or welding. Installation is straightforward, utilizing factory hanger locations and mounting to OEM catalytic converters and downpipes. The system is backed by a limited lifetime manufacturer's warranty. **Important Compatibility Note for 2026+ Models:** Some 2026 and newer Ford Explorer ST models may be equipped with a Gasoline Particulate Filter (GPF), depending on trim and market. Installation on a GPF-equipped vehicle may trigger a Check Engine Light, rendering this system incompatible. To check for a GPF, consult your VIN or the Vehicle Emissions Control sticker under the hood. If GPF is listed, this exhaust will not fit. Contact customer support for assistance in confirming compatibility or for information on developing GPF-compatible systems.

MIA's Description

The Thermal R&D B917-C917 is a 3-inch cat-back exhaust system designed for the 2020-2027 Ford Explorer ST. It features T304 mandrel-bent stainless steel tubing and true Helmholtz technology to eliminate drone, providing a deeper, throatier sound under acceleration while remaining refined at cruise.

The system mounts to OEM catalytic converters and down pipes, utilizing factory hanger locations. It requires no cutting or welding for installation and is finished with 4-inch dual angle cut polished tips that fit the OEM valance.

Fitment

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Specifications

BrandThermal
Part NumberB917-C917
CategoryExhaust

Buy with Confidence

Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

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