Air and Fuel Fuel Pumps, Regulators and Components

Driven Diesel

6.0L Standard Regulated Return Fuel System Kit

$909.95

SKU: DD-60FS-STD-RRK-V2

In Stock
In Stock
Ships by Aug 4
Free Shipping over $100
30 Days Return
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Description

The Driven Diesel 6.0L Standard Regulated Return Fuel System Kit is a comprehensive upgrade for 2003-2007 6.0L Ford Powerstroke Super Duty vehicles, including the Excursion, F250/350, F450, and F550 models. It significantly increases fuel flow through the cylinder heads, ensuring consistent fuel volume and pressure to each injector, which helps prevent "Wide Open Throttle Pressure Drop" and can contribute to increased injector life and reduced injector noise, particularly when installing new stock or aftermarket injectors. Key features include custom CNC bent stainless steel hard lines with high-flow banjo fittings, stainless steel braided Teflon fuel lines with black protective covering, and a Marshall liquid-filled fuel pressure gauge. The kit also incorporates a unique Driven Diesel custom return fitting with an integrated fuel filter air bleed, designed and originated by Driven Diesel. It is CARB approved with EO# D-872-2 for 2003-2007 F250/F350/Excursion models. The components are constructed from durable 12-gauge T-304 stainless steel for the regulator mounting bracket. Installation requires careful attention, especially when working with the rear head banjo bolts. This kit eliminates the stock fuel pressure regulator assembly, meaning the Ford "Blue Spring" kit is not needed when using this regulated return system. Vehicles equipped with some oversized, aftermarket, or high-amp alternators may not be compatible with the standard bracket, potentially requiring modifications or fabrication of a new mounting bracket.

MIA's Description

The Driven Diesel 6.0L Standard Regulated Return Fuel System Kit is designed to upgrade the fuel delivery for 2003-2007 6.0L Powerstroke Super Duty trucks. This kit replaces the stock "dead-head" fuel rails with a system that provides adjustable fuel pressure. It achieves this by connecting the ends of each fuel rail through a bypass fuel pressure regulator. The kit also includes high-flow replacement fuel feed lines, eliminating restrictive check valves and banjo bolts.

Fitment

Fitment Guaranteed

Don’t gamble
on fit.

Log your build in the MOTORMIA app and we’ll guarantee this part fits your exact setup — or your money back, return shipping covered.

Available on iOS & Android

Specifications

BrandDriven Diesel
Part NumberDD-60FS-STD-RRK-V2
CategoryAir and Fuel

Buy with Confidence

Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

View Full Return Policy