7.5" Stepped Competition HD Intercooler

The VRSF 7.5" Stepped Competition HD Intercooler is engineered as a direct replacement for the stock intercooler in the 2007-2010 BMW 535i and 535xi (E60 chassis) equipped with the N54 3.0L engine. This upgrade is crucial for drivers seeking to maximize performance, particularly those running tuned engines with upgraded turbochargers. The core of this intercooler utilizes a high-density bar and plate design, offering superior cooling capacity over the OEM tube-and-fin unit. This is essential because the factory intercooler can become overwhelmed by increased boost and airflow, leading to heat soak, power loss, and potential pre-detonation. Construction features 3D CAD-designed, one-piece seamless cast aluminum end tanks. These offer improved airflow and greater durability compared to multi-piece or sheet metal alternatives. The intercooler is finished in a protective, bright silver coating to resist corrosion and the elements. Installation is designed to be straightforward, with an estimated time of under 2.5 hours, and includes tabs for retaining the factory fan shroud. This intercooler is specifically designed for upgraded turbo cars and offers a total volume of 1080 cubic inches. It is intended for the BMW E60 535i and 535xi models with the N54 3.0L engine.