Air-to-Air Intercooler w/ 3.0-Inch Opposing-Side Inlet/Outlet

The ProCharger AI003A-001 is an air-to-air intercooler engineered to handle up to 825 HP in supercharged applications. By providing effective charge cooling, it helps maintain engine reliability and supports the maximum power potential of both stock and modified engines. Construction utilizes a bar-and-plate core design, which is purpose-built to balance cooling efficiency with airflow for secondary systems like radiators and condensers. To prioritize weight reduction, the unit features stamped sheet metal aluminum end tanks, avoiding the additional mass of typical cast aluminum components or complex air-to-water cooling systems. ProCharger employs a rigorous three-fold development process for this intercooler, starting with 3D computer modeling followed by aerodynamic test cell validation. Final testing occurs in real-world environments on both the track and the dyno to ensure minimal pressure drop and optimal air charge temperature reduction. This unit is manufactured at the ProCharger facility in Kansas City.