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Suspension and Components› Suspension Kits

Total Chaos

Boxed Long Travel Kit

Name: Boxed Long Travel Kit
Brand: Total Chaos
SKU: 87000

$3,903.44

SKU: 87000

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$100 Minimum Order

Non-Returnable Item

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Moderate — 2–4 hours

Overview

The Total Chaos Fabrication +2.5" Boxed Long Travel Kit is a front suspension component designed to give your 2007-2021 Toyota Tundra up to 16" of travel. It features boxed lower control arms and 2.5" extended 4130 chromoly tubular upper arms that bolt to factory mounting locations. The kit eliminates factory ball joints, incorporating 1" uniballs for enhanced wheel travel and component strength. It is handcrafted in the U.S.A. with a 2-stage powder coat finish.

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The Total Chaos Fabrication +2.5" Boxed Long Travel Kit is engineered to significantly enhance the suspension performance of your 2007-2021 Toyota Tundra, providing up to 16 inches of wheel travel. This kit replaces the factory ball joints with 1" uniballs, which feature heat-treated stainless steel construction for superior corrosion resistance and longevity, and a military-grade PTFE liner to minimize noise. The control arms are constructed from durable materials, with upper arms made of 2.5" extended 4130 chromoly tubing and lower arms that are boxed and plated to accommodate dual 2.5" shock capability. The kit includes stainless steel DOT braided brake lines, hi-misalignment spacers, and all necessary grade 8 mounting hardware. An optional heim pivot upgrade is available, featuring 3/4" chromoly heim joints for fully adjustable caster and camber tuning with zero bushing deflection. Installation of this long travel system requires fiberglass fenders. Custom extended axles (sold separately) are needed to retain 4WD functionality, as they reuse the factory inner and outer CV joints. The kit is designed for 2.5" long travel specific coilover shocks that bolt into the factory coil bucket; extended travel shocks will not fit. Finished with a 2-stage powder coat process that includes a durable clear coat, this kit is handcrafted in the U.S.A. to provide a long-lasting, high-performance suspension upgrade.

Product descriptions are provided by our supplier partners and may not always be perfectly accurate. Not sure this fits? or call (760) 282-4645 and we’ll verify before you order.

Fitment

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Specifications

Brand	Total Chaos
Part Number	87000
Category	Suspension and Components

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Returns & Fitment

Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

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Shipping

Orders are processed in 1–3 business days. In stock parts ship promptly from our partner network. Special-order items either aren’t currently stocked or are built to your spec — expect 4–6 weeks. If a part goes on backorder while your order is in the queue, we’ll reach out and work through discounted alternatives together.

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