Engines and Components Pistons and Piston Rings

BBR Motorsports

KLX/DRZ110 143cc Big Bore Kit

$280.46

SKU: 411-KLX-1401

In Stock
In Stock
Ships by Sep 9
Free Shipping over $200
$100 Minimum Order
30 Days Return
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Overview

The BBR KLX/DRZ110 143cc Big Bore Kit is a direct bolt-on upgrade designed to increase engine displacement. This kit features an aluminum cylinder with a plated aluminum liner, a high-performance BBR MX camshaft, and a lightweight 60mm aluminum piston. Included are necessary gaskets for the cylinder head, base, and LH ignition cover.

This kit is specifically for the 2003-2009 KLX/DRZ110 models only. It offers the largest available bore without requiring modifications to the engine cases.
Show original supplier description
The BBR KLX/DRZ110 143cc Big Bore Kit is engineered to provide an easy bolt-on power upgrade for compatible models. This kit increases the engine's displacement to 143cc, offering a significant performance boost. It is designed as the largest bore kit available that does not necessitate modifying the engine cases for additional cylinder sleeve clearance. The kit includes a new aluminum cylinder with a durable plated aluminum liner, a high-performance BBR MX camshaft, and a lightweight 60mm aluminum piston. A complete gasket kit is also provided, covering the cylinder head, cylinder base, and LH ignition cover for a comprehensive installation. It is crucial to note the specific application for this kit: the 411-KLX-1401 is exclusively for 2003-2009 KLX/DRZ110 models. Different part numbers are available for other model years. While most installations are straightforward, BBR acknowledges a rare scenario where engine cases might be too tight for the oversized cylinder, and advises calling their support line if this occurs.

Product descriptions are provided by our supplier partners and may not always be perfectly accurate. Not sure this fits? or call (760) 282-4645 and we’ll verify before you order.

Fitment

Fitment Guaranteed

Don’t gamble
on fit.

Log your build in the MOTORMIA app and we’ll guarantee this part fits your exact setup — or your money back, return shipping covered.

Available on iOS & Android

Specifications

BrandBBR Motorsports
Part Number411-KLX-1401
CategoryEngines and Components

We’re here — turning wrenches, just like you.

Call us, follow along, or come say hi.

Buy with Confidence

Returns & Fitment

Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

View Full Return Policy

Shipping

Orders are processed in 1–3 business days. In stock parts ship promptly from our partner network. Special-order items either aren’t currently stocked or are built to your spec — expect 4–6 weeks. If a part goes on backorder while your order is in the queue, we’ll reach out and work through discounted alternatives together.

Free shipping over $200 in the continental US. Alaska, Hawaii, U.S. territories (Puerto Rico, U.S. Virgin Islands, Guam, American Samoa, and the Northern Mariana Islands), and international orders carry surcharges — most appear at checkout. Some exceptions (LTL freight, or suppliers who quote freight only after we place the order) won’t. In those cases we’ll reach out with the exact charge before your order moves forward.

View Full Shipping Policy