Engines and Components Pistons and Piston Rings

Manley Performance

Manley 03-06 EVO VIII/IX 85.5mm Bore-+.5mm Over Size-8.5/9.0 CR Dish Piston Set with Rings

$910.15

SKU: M004 619005C-4

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Special Order
Ships in 4–6 weeks
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Non-Returnable Item
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Description

Manley pistons are machined from high-strength 2618 material, designed to be lightweight yet durable for long service life. They feature an offset wrist pin design for quiet start-ups and utilize a 'one fixturing' manufacturing method to ensure perfect ring groove to skirt squareness, maximizing horsepower. All pistons come with moly-coated skirts. Each kit includes round wire locks, premium chrome moly wrist pins, and premium steel top ring sets from Total Seal. Upgraded 9310 alloy wrist pins are also available.

Turbo Tuff Design (4G63 / 4G64):
* 2618 high strength material
* 2.250 x .250" wall 9310 alloy pin included (P/N 42552)
* Pressure balance groove
* Will accommodate +1mm valve sizes
* Vertical Gas Ports designed for high HP Race Engines
* Premium Steel top rings with Napier seconds and round wire locks included
* Recommended piston clearance: .0035" measured 1.100" from the bottom of the oil ring

Common Features:
* Crown Thickness: .320"
* Top Ring: 1.2mm, .350" down
* Second Ring: 1.2mm
* Oil Ring: 2.8mm
* Valve Notches: .205" Int., 205" Exh.
* Pin Included: 9310 Alloy P/N 42552, .250" wall, 139 grams, 2.250" long, 22mm dia.
* Round Wire Locks: P/N 42270

Fitment

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Specifications

BrandManley Performance
Part NumberM004 619005C-4

Buy with Confidence

Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

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