Air and Fuel› Air and Fuel Cooling Systems and Components

VSFR

N54 HD Front Mount Intercooler

$487.49

SKU: E60-10903070

Out of Stock
Free Shipping over $200
$100 Minimum Order
Non-Returnable Item
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Overview

The VRSF 5" Stepped Performance HD Intercooler Upgrade Kit is a direct replacement for the OEM intercooler in your 2007-2010 BMW 535i and 535xi with the N54 engine.

It features a high-density bar and plate core constructed with 3D CAD-designed cast aluminum end tanks for improved flow and durability. The kit includes custom-molded couplers, stainless steel t-bolt clamps, and mounting hardware for installation, which can be completed in under 2.5 hours. The intercooler also retains the factory fan shroud.
Show original supplier description
The VRSF Performance HD FMIC is engineered to be a direct bolt-on upgrade for the BMW E60 535i and 535xi models equipped with the N54 engine, covering the 2007-2010 model years. Compared to the OEM intercooler, which can experience a 32-degree temperature rise during a 3rd gear pull, the VRSF 5" stepped intercooler maintains a mere 0-3 degree rise under the same conditions. This enhanced cooling performance is crucial for maintaining engine power, especially when running tunes that increase boost levels beyond OEM specifications. Overwhelmed stock intercoolers can lead to power loss and potential pre-detonation in the upper RPM range. Constructed with a high-density bar and plate core, the VRSF intercooler utilizes 3D CAD-designed cast aluminum end tanks for superior flow compared to traditional sheet metal designs. These seamless, one-piece end tanks offer greater durability. The intercooler is finished in a bright silver coating to protect against corrosion. Installation is designed to be straightforward, taking less than 2.5 hours, and includes all necessary hardware, custom-molded couplers, and stainless steel t-bolt clamps. The design also allows for the retention of the factory fan shroud.
Vehicle Symptoms
  • Noticeable power loss on hot days
  • Engine feels sluggish after repeated pulls
  • Intake air temperatures rising quickly
  • Knock retard or timing pull during hard acceleration
  • Decreased fuel economy under boost
Relevant Conversations
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  • BMW 535i high IAT after 3rd gear pull
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  • N54 engine misfire on hot days intercooler
  • VRSF vs CSF intercooler N54 review
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  • BMW 535i boost drop heat soak
  • N54 intercooler kit with charge pipe

Product descriptions are provided by our supplier partners and may not always be perfectly accurate. Not sure this fits? or call (760) 282-4645 and we’ll verify before you order.

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Specifications

BrandVSFR
Part NumberE60-10903070
CategoryAir and Fuel

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