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Engines and Components Oiling Systems

Sinister Diesel

Sinister Diesel 04-07 Ford Powerstroke 6.0L EGR Cooler

$558.99 $429.99 Save $129.00

SKU: S004 SMC-EGRCOOLER-60-04

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In Stock
Ships by Aug 5
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INSTALL DIFFICULTY
DIY PRO SHOP

Easy — 1–2 hours

Description

Part #: SMC-EGRCOOLER-60-04

Check out our new Cerakote Sinister Blue EGR Cooler(NOTE: Blue Egr Cooler is not available for sale in California), Sinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. A major concern with the factory EGR Cooler is that when the internal brazing cracks, it will allow coolant to be sucked into the intake manifold. From the manifold it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars! If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, we assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold! The Sinister Diesel 6.0 Powerstroke EGR cooler has been extensively tested at our California headquarters to be 100% legal in all 50 States with a CARB EO# D-721 certification. Additionally, we guarantee that this upgraded EGR cooler it will work with any performance chip or tuner on the market. It will even work flawlessly with the stock Ford Powerstroke ECM without need for any modification. Installation is a simple, direct, drop-in replacement on any 2004, 2005, 2006, or 2007 Ford F-250/F-350 Super Duty or Ford Excursion with a 6.0L Powerstroke diesel engine. Features: Stainless Steel Construction, Fully TIG Welded and Pressure Tested, Improved exhaust gas flow.

EGR Cooler for Ford Powerstroke 2004-2007 6.0L.

MIA's Description

The Sinister Diesel EGR cooler is a redesigned model for the 6.0L Powerstroke engine, aiming to address the common issue of factory EGR cooler failure due to internal brazing cracks, which can lead to coolant entering the intake manifold and combustion chamber, causing significant engine damage. This upgraded EGR cooler utilizes high-flow stainless steel tubing with quality TIG welds for improved reliability. It offers a factory-matching fit for easy, direct, drop-in replacement without requiring intake manifold removal. The product is 50-State legal with CARB EO# D-721 certification and is compatible with any performance chip or tuner, as well as the stock Ford Powerstroke ECM without modification.

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Specifications

BrandSinister Diesel
Part NumberS004 SMC-EGRCOOLER-60-04

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Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

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