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Sinister Diesel

Sinister Diesel 04-07 Ford Powerstroke 6.0L EGR Cooler

$558.99 $429.99 Save $129.00

SKU: S004 SMC-EGRCOOLER-60-04

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In Stock
Ships by Oct 22
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$100 Minimum Order
Non-Returnable Item
INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Overview

The Sinister Diesel EGR Cooler is an upgraded replacement designed for 2004-2007 Ford 6.0L Powerstroke Super Duty F-250/F-350 and Excursion models. This cooler addresses common failure points of the stock unit, which can lead to coolant leaks into the intake manifold and potentially catastrophic engine damage.

Constructed from stainless steel and fully TIG welded, this EGR cooler offers enhanced durability and reliability over the factory component. It features an improved high-flow internal design for better exhaust gas flow and is pressure tested to ensure leak-free performance. The unit is designed as a direct replacement, utilizing factory mounting locations and connections for an easy installation without requiring intake manifold removal.
Show original supplier description

Part #: SMC-EGRCOOLER-60-04

Check out our new Cerakote Sinister Blue EGR Cooler(NOTE: Blue Egr Cooler is not available for sale in California), Sinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. A major concern with the factory EGR Cooler is that when the internal brazing cracks, it will allow coolant to be sucked into the intake manifold. From the manifold it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars! If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, we assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold! The Sinister Diesel 6.0 Powerstroke EGR cooler has been extensively tested at our California headquarters to be 100% legal in all 50 States with a CARB EO# D-721 certification. Additionally, we guarantee that this upgraded EGR cooler it will work with any performance chip or tuner on the market. It will even work flawlessly with the stock Ford Powerstroke ECM without need for any modification. Installation is a simple, direct, drop-in replacement on any 2004, 2005, 2006, or 2007 Ford F-250/F-350 Super Duty or Ford Excursion with a 6.0L Powerstroke diesel engine. Features: Stainless Steel Construction, Fully TIG Welded and Pressure Tested, Improved exhaust gas flow.

EGR Cooler for Ford Powerstroke 2004-2007 6.0L.

Product descriptions are provided by our supplier partners and may not always be perfectly accurate. Not sure this fits? or call (760) 282-4645 and we’ll verify before you order.

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Specifications

BrandSinister Diesel
Part NumberS004 SMC-EGRCOOLER-60-04

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