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Engines and Components Oiling Systems

Sinister Diesel

Sinister Diesel 04-07 Ford Powerstroke 6.0L Square EGR Cooler w/ Install Kit & Coolant Filter - Blue

$1,156.99 $889.99 Save $267.00

SKU: S004 SD-BS-6.0-EGRC-SC-CF

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INSTALL DIFFICULTY
DIY PRO SHOP

Moderate — 2–4 hours

Description

Part #: SD-BS-6.0-EGRC-SC-CF

The Basic Solution for 6.0L Ford Powerstroke Diesel by Sinister Diesel. This kit includes everything needed to fix all the major problems with the 6.0L Powerstroke Diesel. No more stretched bolts, blown head gaskets or white smoke from the EGR cooler. We have put all the best names in the industry together in one complete kit to simplify ordering and to make sure you get everything you need to do the job right the first time. This package includes the following: SD-BS-6.0 - Basic Solution Kit, Updated Oil Cooler, Updated Oil Cooler Screen & Gaskets, Sinister Diesel Intake Gasket, Sinister Diesel Turbo Hardware and O-Ring Kit, SD-COOLFIL-6.0-W - Sinister Diesel Coolant Filtration System for Ford Powerstroke 2003-2007 6.0LIncludes Genuine WIX Filter, SD-EGRC-6.0-04 - Sinister Diesel EGR Cooler (Square) KitThis kit is designed for a 2004, 2005, 2006, or 2007 Ford Super Duty F-series with a 6.0L Powerstroke engine.

Basic Solution 6.0L with Square Cooler, Coolant Filter

MIA's Description

The Sinister Diesel Basic Solution™ Kit is engineered to resolve common and expensive issues prevalent in the 6.0L Powerstroke engine. It directly replaces the failure-prone factory oil cooler and EGR cooler, which are notorious for clogging, leaking, and leading to significant engine problems. This kit features an upgraded Sinister Diesel square-style EGR cooler, designed with an internal tube structure to prevent clogging, eliminate white smoke, and stop coolant leaks. Additionally, it includes an updated oil cooler and screen that enhance oil flow and cooling efficiency, thereby safeguarding injectors, bearings, and the turbocharger. The kit is comprehensive, supplied with a complete gasket and hardware package, including intake gaskets, turbo hardware, and O-rings, ensuring a precise and leak-free installation. It serves as an effective solution for both preventative maintenance and necessary repairs, aiming to eradicate white smoke, elevated oil temperatures, and coolant contamination before they escalate into costly failures. The kit is fully compatible with stock trucks and does not necessitate any additional tuning.

Fitment

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Specifications

BrandSinister Diesel
Part NumberS004 SD-BS-6.0-EGRC-SC-CF

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Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.

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