Product images and videos are provided by our supplier partners and may not always be perfectly accurate. Not sure this fits? or call (760) 282-4645 and we’ll verify before you order.
Air and Fuel› Air and Fuel Cooling Systems and Components
Sinister Diesel
Sinister Diesel 2008-2010 Ford Powerstroke 6.4L Intercooler Charge Pipe Kit
SKU: S004 SD-INTRPIPE-6.4-KIT
Moderate — 2–4 hours
Overview
Show original supplier description
Part #: SD-INTRPIPE-6.4-KIT
The Sinister Diesel Charge Pipe Kit for the Powerstroke 6.4L includes the intercooler pipe that connects the intercooler to the intake, and the pipe that connects the turbocharger compressor to the intercooler. This upgraded pipe is larger in diameter and has smooth mandrel bends to increase air flow velocity to improve power and lower EGTs. The Sinister Diesel Charge Pipe Kit is also more durable, being made from 6061 Aluminum alloy and connected with Sinister Diesel's 4-ply silicone boots that are rated up to 400psi. Our Intercooler Pipes are masterfully TIG welded and finished in polished powdercoated Sinister Blue for a beautiful under-hood look. Features and Benefits:6061 Aluminum Alloy Construction. CNC Mandrel Precision Bent 3" Tubing for a Perfect Fit, 4-Ply Silicone Boots that are rated to 400psi, Stainless Steel Spring Boot Clamps for a Reliable Seal, Powder Coated and Polished in Sinister BlueKit Includes:(1) Cold Side Charge Pipe, (2) Hot Side Charge Pipes, (5) Silicone Boots, (10) Stainless Steel Spring Clamps
Charge Pipe Kit for 2008-2010 Ford Powerstroke 6.4L.
Vehicle Symptoms
- Turbo lag under heavy acceleration
- Engine hesitation when climbing steep grades
- Higher than normal exhaust gas temperatures
- Whistling or hissing noise from engine bay under boost
- Loss of power when towing or hauling
Diagnostic Codes
- P0299 – Turbocharger/Supercharger Underboost
- P0234 – Engine Overboost Condition
- P0200 – Injector Circuit Malfunction (related to lean condition)
- P0171 – System Too Lean (Bank 1)
Relevant Conversations
- 6.4 Powerstroke intercooler pipe upgrade vs stock
- How to fix turbo lag on 2008 Ford 6.4
- Best 3 inch charge pipe kit for 6.4 Powerstroke
- P0299 underboost fix on 6.4 diesel
- Sinister Diesel intercooler pipe review
- Whistling noise from engine under boost 6.4 Powerstroke
- 6.4 charge pipe replacement cost and install time
- Symptoms of blown intercooler boot on 6.4
- Will bigger intercooler pipes lower EGTs?
- 6.4 Powerstroke charge pipe vs Sinister vs H&S
Product descriptions are provided by our supplier partners and may not always be perfectly accurate. Not sure this fits? or call (760) 282-4645 and we’ll verify before you order.
Fitment
Fitment Guaranteed
Don’t gamble
on fit.
Log your build in the MOTORMIA app and we’ll guarantee this part fits your exact setup — or your money back, return shipping covered.
Available on iOS & Android
Specifications
| Brand | Sinister Diesel |
| Part Number | S004 SD-INTRPIPE-6.4-KIT |
Videos
Installing Sinister Diesel's Intercooler Charge Pipes
6.4 Intercooler pipe install
Sinister diesel pipes installed
Sinister Diesel Unboxing: Cold Side Charge Pipe 2011-2019 Powerstroke
Sinister Diesel 6 0L Powerstroke Cold Air Intake Installation
Installing Sinister's 6.0L Powerstroke Regulated Fuel Return Kit
Installing Sinister Diesel's 6.0L Degas Bottle
6.0L Powerstroke build and install Featuring Sinister Diesel
HowTo: Replacing Cold Air Charge (CAC) pipe in 2005 F250 6.0L PSD Diesel
Sinister Diesel Intake System Manufacturing Minute
Rudy's Diesel Intercooler pipe kit Install Sluggish boost leak Powerstroke 6.0
About MOTORMIA
Buy with Confidence
Returns & Fitment
Built for enthusiasts. Every order is backed by our 30 day return window on eligible items. Unused and uninstalled products may be returned with approved RMA and no restocking fees when received in new condition. Orders placed through the MOTORMIA app with a complete build qualify for our Fitment Guarantee — free return shipping if the part doesn’t fit your exact setup. The guarantee covers fit only; installation must follow manufacturer instructions, and we recommend a qualified shop for parts marked Difficulty 4–5.
View Full Return PolicyShipping
Orders are processed in 1–3 business days. In stock parts ship promptly from our partner network. Special-order items either aren’t currently stocked or are built to your spec — expect 4–6 weeks. If a part goes on backorder while your order is in the queue, we’ll reach out and work through discounted alternatives together.
Free shipping over $200 in the continental US. Alaska, Hawaii, U.S. territories (Puerto Rico, U.S. Virgin Islands, Guam, American Samoa, and the Northern Mariana Islands), and international orders carry surcharges — most appear at checkout. Some exceptions (LTL freight, or suppliers who quote freight only after we place the order) won’t. In those cases we’ll reach out with the exact charge before your order moves forward.
View Full Shipping Policy